Cygnus 360 Hard Hat
ROI Calculator — Struck-By Visibility Risk
Cygnus Safety Products
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1
Enter your numbers
Results update automatically as you type
Any crew size — from 10 workers to 10,000
Use your actual count, or estimate 1–3 for a typical crew
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Pricing adjusts automatically based on your crew size.
2
Your numbers
Cost to upgrade vs. cost of current exposure
Cost to upgrade your crew
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One-time purchase
Annual injury cost exposure
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Based on the average recordable injury cost
Savings vs. competitor solution
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vs. hat + competitor light
Hard hats funded by 1 avoided injury
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Average injury cost ÷ price per unit
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Enter your numbers above to see your break-even.
3
How we compare
One integrated product vs. the two-product approach
| Solution | Per worker | For your crew | Key issue |
|---|---|---|---|
| Standard hard hat only | $30–$50 | — | No visibility solution at all |
| Premium hat + Illumagear Halo SL | — | — | Light is removable — compliance problem remains |
| Cygnus 360 — integrated, can't be removed | — | — | One product, one purchase, zero compliance gap |
Why this matters: The competitor light is a separate purchase workers can remove at any time. The Cygnus 360 integrates the lighting into the hard hat shell — it cannot be removed without removing the hard hat itself.
4
What you're getting
ANSI/ISEA Z89.1-2014 Type 1 Class E | FCC | IP53 | 12-Month Warranty
300
Lumens
¼ mile
Visible in any direction
20 ft
Working light range
4-10 hrs
Battery life
Class E
20,000V rated
4 modes
Light settings
See it before you commit
No call required. No contract. Just a shipping address — we'll send a sample to your most active site.
Request a sampleInjury cost figures based on NSC Liberty Mutual Workplace Safety Index and BLS data. $48,000 represents the average direct cost per recordable missed-work injury. Individual results vary. | Cygnus Safety Products
