ROI Calculator — Cygnus 360 Hard Hat

Cygnus 360 Hard Hat

ROI Calculator — Struck-By Visibility Risk

Cygnus Safety Products
mike.moore@cygnussafetyproducts.com
1

Enter Your Numbers

Results update automatically as you type

Any crew size — from 10 workers to 10,000
Use your actual count, or estimate 1–3 for a typical crew
Dealer Volume: under 160 units $101.50 / unit
Pricing adjusts automatically based on your crew size.
2

Your Numbers

Cost to upgrade vs. cost of current exposure

Cost to Upgrade Your Crew
—
One-time purchase
Annual Injury Cost Exposure
—
Based on $48,000 per recordable injury
Savings vs. Competitor Solution
—
vs. $279.99/worker (hat + Illumagear Halo SL)
Hard Hats Funded by 1 Avoided Injury
—
$48,000 avg. injury cost ÷ price per unit
💡
Enter your numbers above to see your break-even.
3

How We Compare

One integrated product vs. the two-product approach

Solution Per Worker For Your Crew Key Issue
Standard hard hat only $30–$50 — No visibility solution at all
Premium hat + Illumagear Halo SL $279.99 — Halo SL is removable — compliance problem remains
Cygnus 360 — integrated, can't be removed — — One product, one purchase, zero compliance gap
Why this matters: The Illumagear Halo SL is a separate purchase workers can remove at any time. The Cygnus 360 integrates the lighting into the hard hat shell — it cannot be removed without removing the hard hat itself.
4

What You're Getting

ANSI/ISEA Z89.1-2014 Type 1 Class E | FCC | IP53 | 12-Month Warranty

350
Lumens
¼ mile
Visible in any direction
20 ft
Working light range
6–16 hrs
Battery life
Class E
20,000V rated
4 modes
Light settings

See It Before You Commit

No call required. No contract. Just a shipping address — we'll send a sample to your most active site.

mike.moore@cygnussafetyproducts.com
Injury cost figures based on NSC Liberty Mutual Workplace Safety Index and BLS data. $48,000 represents the average direct cost per recordable missed-work injury. Individual results vary. | Cygnus Safety Products | Updated May 2026